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Printing / Bookbinding

We provide integrated production services from platemaking to printing as well as binding and finishing services. Our automated production line is capable of handling various book sizes.



Types of Printing

Offset Printing

General publications including corporate brochures, booklets, leaflets, presentation materials, manuals and seminar handouts

On-demand Printing

General publications including corporate brochures, booklets, leaflets, presentation materials, manuals and seminar handouts

Variable Data Printing

Direct mails, photo albums, calendars and greeting cards

Cost Reduction with Global Printing Service

With YAMAGATA's network, clients enjoy cost, labor and time savings whenever they have to produce large quantities of instruction manuals or catalogs for use in different localities. Our clients simply need to place an order with us, and YAMAGATA's global network will deliver the needed materials to satisfaction.

Enjoy cost, labor and time savings

Zero Defects in Print Production

The goal of "Quality Assurance System in Each Process" is our core driver in introducing our own image comparing support system. The Image Comparing Viewer (ICV) prevents errors in data before printing. The ICV also features improved print quality and folding accuracy as it is equipped to prevent incorrect collating, paging disorder, erratic pagination and missing pages.

Offset Printing

Our worldwide operations in Asia, Europe, USA and Oceania can locally support the printing and delivery.

Offset Printing line
Data Collection

The final version of the data is received for printing.

ICVチェック

The ICV Check is the system that detects the difference between two sets of data. This system is used to identify garbage characters or missing images.

Platemaking

We output your digital data into printing film (4-color separation).


Plate Processing

The image of the printing film is then transferred onto the aluminium plate. The more popular platemaking process is Computer-to-Plate (CtP) which directly transfers digital data onto the plate.

Color Proofing

For the final color check, we print a sample output and validate it against the final version of the data.

Printing

Web Printing (equipped with image sensor)
We use continuous roll-type paper to produce high volumes at high speed.

Sheet-fed Printing (equipped with double sheet sensor)
We use cut-sheet for printing various paper sizes such as full, half, and quarter size.

Finishing (Post-Press)

Folding (equipped with accuracy sensor)
The Folding process comes before the Saddle Stitching or Perfect-Binding process. We accelerate this process by using our own checking systems.

Paging disorder, missing or duplicate pages inspection

During the folding or saddle stitching/perfect-binding process, four points such as missing pages and collation error are checked prior to moving to the packing line.

Inspection and Packing

In this process, printed items go through visual inspection.

Digital/On-demand printing

Wecan print directly using the digital data and without going through the process of plate-making. compared with the conventional offset printing, we realize small-lot printing and quick delivery.

On-demand Printing line
Data Collection

The final version of the data is received for printing.

Printing

Digital/On-demand printing
Print thepager using digital data
Meet with the demand of small-lot and quick delivery order

Finishing (Post-Press)

We can make unprocessed printed sheet to Perfect-binding book, Saddle-stitch book, Ring-binding book and Folding.
Our skilled craftsman will handle your order ensuring good quality by using their long off-set printing experience.

Inspection and Packing

In this process, printed items go through visual inspection.

Variable Data Printing

Variable Data Printing is a method that allows printing of customized content. It can handle various forms of data such as bar codes, numbers, and pictures. For example, content of direct mails can be customized and printed according to individual customer's preference.

Variable Data Printing line

 

YAMAGATA has received the Privacy Mark and assures that we keep our clients information secured, customers can be confident with the safety of providing us with their data.
プライバシーマーク

Within Japan Only

Integrated Production System

The factory in Fukushima and business office in Hagiwara (Gifu) handle our printing, binding, and final processing of our manual production. The Fukushima factory opened in 1984 while the Hagiwara operation started in 2000, when the Hagiwara-cho in the Gifu prefecture attracted enterprises to the town. The Fukushima factory immediately achieved ISO9002 and ISO14001 to provide clients with reliable products that values quality without compromising the environment.

Fukushima Factory

Fukushima Factory photo

In a move to enhance the quality of printing and binding, the factory leverages on the essential of "people, system & facilities" framework such as manpower training, production control system, facility management, as well as quality inspection devices and other production quality activities to aim for "zero-defect" through daily improvements.

Address : 81 Nakahata-minami, Yabuki-machi, Nishishirakawa-gun, Fukushima 969-0265 Japan
Phone : +81-248-43-2323
Fax : +81-248-43-2052

15 minutes by car from Yabuki Station

Hagiwara Business office (Gifu)

Hagiwara Factory (Gifu) photo

Established in 2000, the Hagiwara operation introduced the use of latest automatic kitting machine and implemented a production line that can manage collation of individual parts into collective sets. The thickness and image sensors are used for quality control while the installed measuring instrument completely prevents missing part or wrong insertion sequence during kitting process.


Address : 495-35 Hane, Hagiwara-cho, Gero-shi, Gifu 509-2506 Japan
Phone : +81-576-53-2064
Fax : +81-576-52-3949

7 minutes by car from Hida-hagiwara Station



System Obtained Date Obtained
Quality Management System ISO9001 1996/8/30
Environmental Management System ISO14001 2002/4/12
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